Design of semiconductor clean rooms
Requirements and Opportunities
The design of semiconductor clean rooms is a crucial element in order to ensure quality and efficiency in the production of microelectronic devices.
These contamination-controlled environments require special attention to monitoring electrostatic discharge (ESD) and managing airborne particles. Easypharma, with its extensive experience, offers advanced solutions for the creation of anti-static clean rooms that meet the highest international standards.
The importance of semiconductor clean rooms
The semiconductor industry requires extremely controlled environments, known as clean rooms, where contamination levels are strictly regulated. Microelectronics, including semiconductors such as microchips, must be manufactured in these environments in order to ensure product integrity and functionality.
LED lighting systems
Doors
Cleanroom Furniture
Partition walls
Floorings
Glass view panels
False ceilings
Material Pass Through Solutions
Definition of clean room
The clean room is a closed environment in which contamination is strictly controlled.
The purity of the air is ensured by sophisticated filtration systems, thanks to which the environment is between 10,000 and 50,000 times cleaner than outside air. Furthermore, parameters such as temperature, humidity and pressure are constantly monitored and adjusted in order to ensure a sterile and contamination-free environment.
Therefore, clean rooms are crucial for the production of semiconductors, as even the smallest particle can compromise the quality and functionality of end products.
A further critical element is the control of electrostatic discharge (ESD) in clean rooms, which can damage delicate electronic components. Electrostatic discharge is formed due to the continuous movement of air, which is necessary to keep the environment clean. This discharge must be dissipated through earthing systems in order to avoid damaging the components. Consequently, suitable materials and proper management of the electrical conduction of surfaces are required to ensure high quality standards.
Classification and standards of semiconductor clean rooms
Technical and regulatory requirements
The reference standard used as a guideline is the UNI EN ISO 14644, which defines the parameters from design up to validation and maintenance.
Semiconductor clean rooms are classified according to ISO standards..
Le classi delle camere bianche per semiconduttori vanno da ISO1 a ISO 9, le quali definiscono il Semiconductor clean room classes range from ISO1 to ISO 9, which define the number of particles (taking into account particle sizes from 0.1 up to 5 microns) per cubic metre of air. These particle counting standards are essential to maintain control over environmental conditions..
Questi standard di conteggio delle particelle sono essenziali per mantenere il controllo sulle condizioni ambientali.
What is the role of airborne particles in semiconductor production and clean room design?
Airborne particles can cause severe damage to semiconductor production, thus making it essential to strictly control the contamination of clean rooms.
The design must include advanced particle filtration systems and air handling units (AHUs) that ensure a continuous flow of clean air. This process reduces the possibility that contaminating fine particles will come into contact with electronic components.
Designing an effective anti-static clean room: considerations and best practices
To ensure the effectiveness of anti-static clean rooms, it is essential to use conductive materials when making floors, walls and ceilings. Ideal materials include metals such as steel and aluminium, as well as glass and plastic laminates, which are suitable due to their physical and mechanical properties. These materials must not only be conductive, but also worked and finished in such a way as to create surfaces that are absolutely compliant with the required norms and standards aimed at ensuring that this discharge is properly dissipated. Clean rooms must ensure a constant laminar flow, thus creating a sterile environment free of mechanical contamination. This is essential for the production semiconductors: if such conditions are not met, the production process cannot take place.
The Easypharma approach: innovation and design
Easypharma is involved in the design, manufacture and installation of controlled contamination environments for the semiconductor industry. We are a key supplier, as we develop clean rooms that meet rigorous standards and all the specific requirements.
Our priority is to create airtight clean rooms that prevent liquids and gases from escaping, in order to ensure perfect insulation.
Easypharma combina functionality and aesthetics, offering modern solutions and sophisticated details. Our clean rooms follow established guidelines, but with innovations that make them versatile. Our goal is to offer not only efficiency, but also unique and recognisable Italian design, thus transforming technical workspaces into pleasant, state-of-the-art environments.
The future of designing semiconductor clean rooms: emerging technologies and trends to follow
Emerging technologies, such as clean rooms for advanced semiconductor manufacturing processes, are currently transforming the industry. Advances in air purification technology and the integration of automation and robotics in clean room operations are making these environments increasingly efficient and safe.
Easypharma is at the forefront of developing innovative solutions that meet the needs of a fast-growing market with rapidly changing demands.
Il nostro obiettivo non è solo garantire la qualità, ma anche . Our goal is not only to ensure quality, but also to offer quick solutions. In this sector, timing is crucial, and Easypharma is committed to providing quick and effective solutions.
The market of semiconductor clean rooms on the rise in Europe: reasons and causes
In recent years, Europe has seen a significant increase in investment in the semiconductor industry. This increase is mainly due to the growing need of multinationals to locally manage their production, thus reducing dependence on countries in the Middle East and Asia. The COVID-19 pandemic has highlighted vulnerabilities in global supply chains, thus prompting companies to relocate their manufacturing operations to ensure greater security and availability of semiconductors.
This context has stimulated a renewed interest in the construction of clean rooms, which are also crucial for the creation of energy by means of solar panels, an aspect that is closely linked to semiconductor technology. Numerous top-level multinational groups are already investing in European pilot projects and will continue to do so in the future.
This driving sector is supported by a strong link with advanced electronics, making clean rooms an indispensable component for continued innovation and growth in the semiconductor market.
Clean room applications in the semiconductor industry
Clean rooms are essential for many applications in the semiconductor industry, as they ensure contamination-free environments where precision is paramount.
As a consequence, clean rooms are used in fields as varied as aerospace, laser systems, fibre optics and renewable energy, highlighting their versatility and importance in a wide range of technological industries. This complex and interconnected world benefits enormously from the solutions offered by Easypharma, which ensure safe and contamination-free environments for all these advanced applications.
Meeting the stringent requirements of semiconductor manufacturing with proper clean room design
A tailor-made solution that suits your production
Italy, a pioneer in the production of clean rooms, is one of the world’s largest manufacturers of clean rooms thanks to its long history and experience in the sector. Easypharma continues this tradition with foresight, positioning itself as a pioneer in the new way of conceiving clean rooms.
With our
25 years of experience, we offer tailor-made solutions that ensure perfectly controlled environments, enabling semiconductor manufacturers to operate efficiently and safely.
Relying on Easypharma means choosing the best of made in Italy, which is synonymous with quality,, innovation and design..
We pay attention to structural aspects and environmental reactions, complying with regulatory, territorial and earthquake-resistant standards, and using high-quality materials that ensure the best performance on the market.
